Hydrostatic Equalizer

Hydrostatic Equalizer

Innovative equalization system of the oscillation of the upper roller mill.
Its simplicity, concept of operation, robustness and durability made it a commercial success.

Functioning Hydrostatic Equalizer

Operation Concept

Its concept of operation eliminates the need to use pumps, motors and valves. Based on a process of equal volumetric displacement, which generates an automatic adjustment of the pressure in the mill heads keeping them always with the same displacement.

Durability of Hydrostatic Equalizer

Durability of Hydrostatic Equalizer

It is made with the same practices (materials, tolerances and machining processes) that we use in the construction of the heads of our mills, but the equalizer and parts (seals and piston) work with pressure differences of 4 times smaller that occur inside the head of the mills, which lead us to believe that if there is no oil contamination it can work over 15 years without maintenance.

Advantages of Hydrostatic Equalizer

Advantages of Hydrostatic Equalizer

• No power consumption
• Simplicity and great durability
• Possibility of installation in the basement (under the base), without external piping (piping are inside the housing mill, requiring available space)
• Ensures oscilations always equal of pistons of the mill, compensating differences due to the drive (crownwheels) and uneven cane feeding
• Eliminates all the problems caused by different oscillation of bearings, such as flange bolt breaks, wear, break flanges, etc.
• Protects the hydraulic cylinders of abrupt changes in pressure and risk of overload, because they are not connected to the top cap
• Improvement the whole operational system with excellent cost-benefit ratio
• Gain efficiency in the milling process.